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Continental ARS4-A 77GHz Radar

2 990 €

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Continental ARS4xx 77GHz Flyer

The ARS4-A is a 77 GHz radar sensor offering simultaneous long and short range detection

The Continental ARS4-A Radar is designed for forward collision warning, emergency brake assist, collision mitigation system or Adaptive Cruise Control (ACC). A special feature of the device is the simultaneous measurement of long distances, up to 250m with +/-0.2m accuracy, and short range, up to 70m, relative velocity and angle between two objects. It is thus able to detect stationary objects without any camera support.

The system integrates two electronic boards including an NXP Semiconductor microcontroller and Broadcom Ethernet transceiver. The radio-frequency (RF) board is manufactured with an asymmetric structure using a hybrid PTFE/FR4 substrate and is equipped with planar antennas.

The NXP Semiconductor multi-channel 77 GHz radar transceiver chipset, composed of four receivers, two transmitters and an associated voltage controlled oscillator (VCO), is used as high-frequency transmitter and receiver. The RF dies are packaged in redistributed chip package (RCP) fan-out wafer level packages initially developed and manufactured by Freescale.

Based on a complete teardown analysis of the Continental radar, the report provides the bill-of-material (BOM) and the manufacturing cost of the radar sensor.

A complete physical analysis and manufacturing cost estimation of the NXP semiconductor monolithic microwave integrated circuits (MMICs) is available in a separate report.


Continental ARS4xx 77GHz Radar System Plus Consultingbd      Continental ARS4xx 77GHz Radar System Plus Consulting 2bd



















Table of contents

Overview / Introduction

> Executive Summary
> Company Profile
> Reverse Costing Methodology



Physical Analysis

> Overview of the Radar
> Views and Dimensions of the Radar
> Radar Opening
> Electronic Boards
> MCU Board
> Overview
> High Definition Photo
> Component Markings and Identification
> RF Board
> Overview
> High Definition Photo
> Component Markings and Identification
> RF Chipset Analysis
> Comparison with Autoliv MMRV1 and Bosch MMR1
























Cost Analysis

> PCB Cost
> RF Board Cross Section and EDX Analysis
> Estimation of the Cost of the NXP Semiconductor MCU
> BOM Cost – MCU Board
> BOM Cost - RF Board
> BOM Cost - Housing
> Material Cost Breakdown
> Accessing the Added Value (AV) Cost
> MCU Board Manufacturing Flow
> RF Board Manufacturing Flow
> Details of the Housing Assembly and Functional Test Costs
> Added Value Cost Breakdown
> Manufacturing Cost Breakdown




Estimated Price Analysis

> Estimation of the Manufacturing Price




















About the authors


System Plus Consulting specializes in the cost analysis of electronics, from semiconductor devices to electronic systems.


Created more than 20 years ago, System Plus Consulting has developed a complete range of services, costing tools and reports to deliver in-depth production cost studies and estimate the objective selling price of a product.


System Plus Consulting engineers are experts in:

  • Integrated Circuits 
  • Power Devices & Modules 
  • MEMS & Sensors
  • Photonics 
  • LED 
  • Imaging 
  • Display 
  • Packaging 
  • Electronic Boards & Systems.

Through hundreds of analyses performed each year, System Plus Consulting offers deep added-value reports to help its customers understand their production processes and determine production costs. Based on System Plus Consulting’s results, manufacturers are able to compare their production costs to those of competitors.

System Plus Consulting is a sister company of Yole Développement.


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  • Detailed photos

  • Material analysis

  • MMIC die views and RF chipset analysis

  • Comparison with Autoliv MMRV1 and Bosch MRR

  • PCB cross-sections

  • MCU physical analysis and cost estimate

  • Complete and priced bill-of-materials

  • Manufacturing process flow

  • Manufacturing cost analysis

  • Estimated cost and sales price