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Infineon Automotive Power Module HybridPACK2 100KW 3-phase
Sep.2012

img emv infineon2
2 990 €

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Description

infineon powerpack flyerThe new automotive three-phase Six-Pack configuration in HybridPACK2
Up to 100KW power management

FS600R07A2E3 is a new-power module three-phase six-pack for the automotive market from Infineon.
With a maximal power of 100KW, 650V and 600A the HybridPACK2 is optimized for the hybrid and electric vehicle applications.

The HybridPACK2 has a pin-fin base plate ready for direct liquid cooling. The power module integrates IGBT3 and EMCON3 diodes from Infineon.

Yole Developpement is pleased to publish the reverse costing report on the FS600R07A2E3 performed by System Plus.

Based on a complete teardown analysis (power module, mechanical parts, IGBTs and Diodes), the report provides an estimation of the production cost of HybridPACK2 module, IGBT3 transistor and EMCON3 diode.


img emv infineon


The reverse costing report contains:

  • Detailed photos and identification
  • Bill of Material (module)
  • Manufacturing process flow
  • Module, IGBT Diode
  • In-depth economical analysis
  • Manufacturing cost breakdown
  • Selling price estimation
 

Table of contents

Glossary


1. Overview / Introduction 4
  • Executive Summary
  • Reverse Costing Methodology

2. Company Profile 8


3. Physical Analysis 14

 

  • Package analysis
  • Characteristics and marking
  • Housing
  • Base Plate Cross-Section
  • DBC Cross-Section
  • IGBT Analysis
  • Dimension
  • Guard Ring
  • Trench Gate Cross-Section
  • Revelation
  • Diode Analysis
  • Dimension
  • Guard Ring
  • Revelation

 

4. Manufacturing Process Flow 54


  • Overview
  • IGBT and Diode Process Flow
  • Description of the Wafer Fabrication Units
  • IGBT Process Flow
  • Diode Process Flow
  • Package Process Flow

 

5. Cost Analysis 66

  • Synthesis of the Cost Analysis
  • Main Steps of Economic Analysis
  • Yields Explanation
  • Cost Analysis IGBT
  • Wafer Cost Hypothesis
  • IGBT Wafer Cost
  • Breakdown per process step
  • IGBT Equipment Cost per Family
  • IGBT Material Cost per Family
  • IGBT Probe Cost
  • IGBT Die cost
  • Cost Analysis Diode
  • Cost Analysis FS600R07A2E3
  • Assessing BOM
  • DBC Cost
  • FS600R07A2E3 Module Cost
  • Yield Synthesis
6. Estimated Manufacturer Price Analysis 101

  • Manufacturers ratios
  • Estimated manufacturer Price
  • Contact

 


SYSTEM PLUS CONSULTING


Across the Enterprise, from marketing to purchasing and R&D, product manufacturing cost is a major factor which has to be measured and then optimized. Since 1993, System Plus Consulting’s mission has been to develop and sell the right tools and services to meet these costing requirements.

System Plus Consulting utilizes an engineering approach to cost. Cost models and technology expertise are combined to provide customers with an accurate and objective estimation of manufacturing costs and selling prices.

Headquartered in Nantes, France, System Plus Consulting is specialized in technology and cost analysis of electronic components and systems. During our 20 years in business, we have built and refined detailed cost models as the primary tools for hundreds of analyses. The highly qualified System Plus cost engineers combine broad and deep skills in semiconductor and electronics technologies with years of experience in cost modeling.

We offer:
− Custom reverse costing analyses: technology analysis followed by cost evaluation
− Standard reverse costing reports: regular publications on innovative products (available from our catalogue)
− Costing tools: software tools combining models and data to perform cost analysis

System Plus Consulting analyzes any type of electronic devices and systems, with a special focus on semiconductor technologies. Major fields of technology and cost expertise are:
− Integrated Circuits
− Power Devices and Modules
− MEMS & Sensors
− Photonics: LED, Image Sensors
− Packaging including wafer level
− Electronic Boards and Systems

Our analyses are used by Purchasing Departments to measure their suppliers’ cost structure, R&D Departments to confirm technological choices depending on their impact on costs, and Benchmarking/Marketing Departments to monitor the products on the market.

System Plus Consulting is committed to provide a high level of service:
− Delivery of reports and custom analyses with a minimum lead time.
− Results presentation and online Q&A sessions when support is needed.
− Open methodology and full confidentiality in order to maintain a trustful collaboration.

Since 2008, our partnership with YOLE Développement has allowed us to stay at the forefront of technologies and has added a market view to our reports.

For more information, please click here.