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OSRAM OSTAR Automotive Headlamp Pro
Jul.2014

image osram ostar headlamp pro
2 990 €

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Description

osram ostar flyerHIGH PERFORMANCE VERTICAL THIN FILM WITH VIAS (VTFV) DIES IN A NEW AND MORE EFFICIENT PACKAGING FOR HARSH ENVIRONMENT

The LE UW U1A4, that belongs to OSTAR Headlamp Pro family, shows a breakdown voltage of 13.3V for a current of 1A (at 85°C) and delivers up to 1000 lumens at 5600K in a “20mm x 20mm” package. These performance are obtained due to a complex packaging and assembly process, completely described in this report.

Compared with the first generation of Osram’s packaged LED for exterior automotive headlamps, the new OSTAR Headlamp Pro comes with an enhanced design to increase the corrosion robustness and, for the first time, with a remote ceramic phosphor to increase efficiency.

This reverse costing report provides an estimation of the production cost of the LE UW U1A4. It describes the overall manufacturing process and highlights key points of innovation developed by OSRAM.


image OSRAM OSTAR Headlamp Pro

COMPLETE TEARDOWN WITH:

  • Comparison of 3 headlamp packages (OSRAM gen 1 & 2 and Lumileds).
  • Detailed photos and identification
  • Manufacturing process flow 
  • In-depth economical analysis
  • Manufacturing cost breakdown
  • Selling price estimation
 

Table of contents

OVERVIEW / INTRODUCTION
Executive Summary
Comparison of LEDS
Reverse Costing Methodology

COMPANIES PROFILE

Osram Opto Profile

CHARACTERISTICS

LE UV U1A4 01 7Q6REB Characteristics

PHYSICAL ANALYSIS

Package Views & Dimensions
Package Opening
X-Ray
Package Cross-Section
Phosphor
LED Assembly
LED Views & Dimensions
Cathode and Anode
Dielectric Layers
Epitaxy
LED Thickness
LED Characteristics
MANUFACTURING PROCESS FLOW
Global Overview
LED Fabrication Unit
LED Process Flow
Package Fabrication Unit
Package Process Flow

COST ANALYSIS

Main steps of economic analysis
Yields Hypotheses
Epitaxy Step
LED Front-End Cost
LED Wafer Cost
LED Cost per process steps
LED Equipment Cost per Family
LED Material Cost per Family
Back-End : Probe and cleaving Cost
Packaging Cost
Final Assembly Cost
Component Cost & Price

PRICE ESTIMATION


 


SYSTEM PLUS CONSULTING


Across the Enterprise, from marketing to purchasing and R&D, product manufacturing cost is a major factor which has to be measured and then optimized. Since 1993, System Plus Consulting’s mission has been to develop and sell the right tools and services to meet these costing requirements.

System Plus Consulting utilizes an engineering approach to cost. Cost models and technology expertise are combined to provide customers with an accurate and objective estimation of manufacturing costs and selling prices.

Headquartered in Nantes, France, System Plus Consulting is specialized in technology and cost analysis of electronic components and systems. During our 20 years in business, we have built and refined detailed cost models as the primary tools for hundreds of analyses. The highly qualified System Plus cost engineers combine broad and deep skills in semiconductor and electronics technologies with years of experience in cost modeling.

We offer:
− Custom reverse costing analyses: technology analysis followed by cost evaluation
− Standard reverse costing reports: regular publications on innovative products (available from our catalogue)
− Costing tools: software tools combining models and data to perform cost analysis

System Plus Consulting analyzes any type of electronic devices and systems, with a special focus on semiconductor technologies. Major fields of technology and cost expertise are:
− Integrated Circuits
− Power Devices and Modules
− MEMS & Sensors
− Photonics: LED, Image Sensors
− Packaging including wafer level
− Electronic Boards and Systems

Our analyses are used by Purchasing Departments to measure their suppliers’ cost structure, R&D Departments to confirm technological choices depending on their impact on costs, and Benchmarking/Marketing Departments to monitor the products on the market.

System Plus Consulting is committed to provide a high level of service:
− Delivery of reports and custom analyses with a minimum lead time.
− Results presentation and online Q&A sessions when support is needed.
− Open methodology and full confidentiality in order to maintain a trustful collaboration.

Since 2008, our partnership with YOLE Développement has allowed us to stay at the forefront of technologies and has added a market view to our reports.

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